6M Kcal Thermal Oil Heater for Textile Dyeing
Back to Projects
textileYYQW-7000Y-Q

6M Kcal Thermal Oil Heater for Textile Dyeing

Dhaka, Bangladesh
2024-08

Project Specifications

Capacity
6000 KW (6m Kcal)
Model
YYQW-7000Y-Q
Industry
textile

Project Overview

Installed a high-efficiency gas-fired thermal oil heater for a leading textile dyeing factory, ensuring precise temperature control of 260°C for fabric dyeing.

This project demonstrates our commitment to delivering high-efficiency, reliable heating solutions tailored to specific industrial needs. The system was designed to maximize energy efficiency while ensuring strict compliance with local environmental regulations.

Client Background

A leading textile dyeing and finishing factory in Dhaka, producing fabrics for major global fashion brands. Quality consistency and color fastness are critical to their operations.

The Challenge

The factory's previous heating system suffered from temperature fluctuations, leading to uneven dyeing and a high fabric rework rate (approx. 15%). Additionally, rising natural gas prices in Bangladesh demanded a more fuel-efficient solution to maintain competitiveness.

Our Solution

We installed a 6M Kcal/h (7000KW) YYQW series gas-fired thermal oil heater. The system features a three-pass coil design for optimal heat transfer and utilizes a fully automated PID control system to maintain oil temperature within ±1°C accuracy at 260°C. A waste heat recovery unit was also added to preheat combustion air.

Key Outcomes

Achieved precise temperature control (±1°C), reducing fabric defect rate from 15% to under 1%.
Increased thermal efficiency to 95% with the economizer, saving 20% on annual gas costs.
Improved production speed by 25% due to faster heating times.
Ensured consistent product quality for export to European markets.

Why Choose Yudong?

  • 40+ Years Manufacturing Experience
  • A-Class Boiler License
  • Global Installation Support
Contact Us

Get a Quote

Factory direct price. Customized solution.

Your information is 100% secure.

Request a quotation

Explore steam boilers, hot water boilers, steam generators, thermal oil heaters and hot air heaters. Compare fuel and model specifications, then send Henan Yudong Boiler your project requirements.

Chat on WhatsApp
Call: +86-187-3940-8082
Get a Free Quote