Thermal Oil Heater for Chemical Processing
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chemicalYYQW-5000Y-Q

Thermal Oil Heater for Chemical Processing

Dubai, UAE
2023-11

Project Specifications

Capacity
5000 KW
Model
YYQW-5000Y-Q
Industry
chemical

Project Overview

Integrated thermal fluid heating system for a petrochemical facility, operating at 280°C with precise redundancy controls.

This project demonstrates our commitment to delivering high-efficiency, reliable heating solutions tailored to specific industrial needs. The system was designed to maximize energy efficiency while ensuring strict compliance with local environmental regulations.

Client Background

A specialized chemical plant in the Jebel Ali Free Zone, Dubai, UAE, manufacturing synthetic resins and adhesives. The production process involves exothermic reactions that require precise heating and cooling cycles.

The Challenge

Safety standards in the Free Zone are among the highest in the world. The client needed a system that could operate at high temperatures (280°C) without high pressure (to minimize explosion risk). They also required N+1 redundancy for all critical pumps to preventing fluid stagnation and overheating.

Our Solution

We supplied a 5000KW YYQW Gas Thermal Oil Heater. The system uses a specialized synthetic heat transfer fluid. It features a triple-safety interlock system (flow, temperature, pressure) and 100% redundant circulation pumps. The burner is rated for Zone 2 hazardous area operation.

Key Outcomes

Achieved precise temperature control of ±1°C, critical for product viscosity quality.
Passed strict third-party safety audits by Dubai authorities on the first inspection.
Low-pressure operation significantly reduced insurance premiums for the facility.
Thermal oil efficiency maintained at 95% over 18 months of continuous operation.

Why Choose Yudong?

  • 40+ Years Manufacturing Experience
  • A-Class Boiler License
  • Global Installation Support
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