Thermal Oil Heater for Textile Manufacturing
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textileYYQW-3500Y-Q

Thermal Oil Heater for Textile Manufacturing

Ho Chi Minh City, Vietnam
2024-09

Project Specifications

Capacity
3500 KW
Model
YYQW-3500Y-Q
Industry
textile

Project Overview

High-precision thermal oil heater system installed in a major textile plant, providing stable high-temperature heat for setting and dyeing.

This project demonstrates our commitment to delivering high-efficiency, reliable heating solutions tailored to specific industrial needs. The system was designed to maximize energy efficiency while ensuring strict compliance with local environmental regulations.

Client Background

A large-scale textile manufacturing plant in Ho Chi Minh City, producing denim and synthetic fabrics. The factory operates 24/7 and requires precise high-temperature heat for stenter frames and dyeing machines.

The Challenge

The local government enforced a ban on coal-fired boilers in industrial zones to combat pollution. The client had to urgently replace their old coal boiler with a clean energy solution without disrupting production schedules. They also needed higher temperature precision to improve fabric quality.

Our Solution

Yudong supplied a 3500KW (3.5MW) YYQW Gas-fired Thermal Oil Heater delivered as a skid-mounted package for rapid installation. Ideally suited for the <10 day shutdown window. The system delivers thermal oil at 260°C with ±1°C precision using a PID controller, ensuring uniform heat distribution across the stenter machines.

Key Outcomes

Skid-mounted design allowed installation and commissioning in just 7 days, minimizing production downtime.
Eliminated black smoke emissions, complying fully with Vietnam's environmental regulations.
Precise temperature control reduced fabric shade variation reject rate by 90%.
Thermal efficiency of 95% reduced energy costs despite the switch from cheap coal to gas.

Why Choose Yudong?

  • 40+ Years Manufacturing Experience
  • A-Class Boiler License
  • Global Installation Support
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